ZH4018DP Horizontal-cut Grid Casting Machine
(Gas heating)
I Description:
This machine is used to produce the lead acid battery grids. It contains one grid casting machine and one lead pot.
The lead pot is on the floor, beside the host. Lead transfer method is by lead transporting pipe. And the lead ingot feeding is easy.
II Technical Data:
| No |
Item |
Data |
| 1 |
Efficiency |
7-16 grids/min; |
| 2 |
Applied size |
390 x (110-160) x (1.2-4.0) mm |
| 3 |
Power |
16.12kW (main engine 9kW, low lead pot 0.37kW, lead pipe 6kW, lead pump motor 0.75kW);
Lead melting furnace adopts gas heating, heating maximum power: 280kW, electric power: 0.37kW; |
| 4 |
Air consumption |
0.2m³/min |
| 5 |
Air source |
0.4-0.6MPa |
| 6 |
Power of main machine |
9 kW |
| 7 |
Lead pot capacity |
1.8T |
| 8 |
Lead liquid temperature |
430-480ºC;The working fluctuation range is ±10ºC, the highest temperature does not exceed 500ºC |
III Main feature:
3.1 The host drive: the opening and closing of mold and the ration lead feeding use stable and reliable pneumatic components to control, and other mechanical drive means are also stable and reliable. The speed control of the main machine uses the frequency converter to realize variable speed, adjustment range is wide, and speed control is simple.
3.2 Mold temperature is controlled by the on-off of electro thermal tube which is controlled by thermocouple in the mold , mold heating temperature control and temperature display show separately, that is when not heated as long as opening the main control switch can show that the mold temperature .annular exhaust joints, T-shaped water cooling groove, mold temperature (120-190 ºC) is controlled by the on-off of electro thermal tube which is controlled by thermocouple, circulating water controls mold temperature automatically.
3.3 Lead spoon in the non-burning gas, Lead spoon temperature is controlled by the on-off of electro thermal tube which is controlled by thermocouple in order to achieve automatic control of lead spoon temperature.
3.4 Lead feeding system uses one set dependent lead-valve design, one control continuity of lead liquid, the other for the quantitative lead feeding valve, avoiding out-of-control of lead valve to damage the host, and can make it easier for quantitative lead feeding valve for maintenance, reducing equipment downtime.
3.5 The gird running time at level is longer,Effectively extend the cooling time after the grid is demolded, and the cooling time for the thick grid is longer than the old model;
3.6 Compared with the traditional model, the production efficiency is increased by 20-30%,Two flat-cutting casting machines'efficiency is equivalent to three traditional model.
3.7 The lead liquid in the lead pan is heated by gas burner;
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