Transformer Hv Foil Winding Machine for Hv Foil Coils in Dry-Type Transformers
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Product Highlights
- High Automation Control: Features Mitsubishi PLC and Yaskawa servo motors for precise, automated winding operations.
- Advanced Welding System: Includes automatic TIG welding with 160A Argon welder for high-quality coil joints.
- User-Friendly Interface: Equipped with a large 10.4-inch touch screen for easy presetting of all parameters.
- Adjustable Tension Control: Special pneumatic and mechanical tension devices ensure even foil pay-off and insulation.
- Comprehensive Burr Removal: Features a unique structure with adjustable cylinders for perfect burr-removing results.
- Dust-Proof Design: Interlaminar insulation system includes organic glass shields to prevent dust contamination.
- Low-Noise Operation: Designed with low-noise winding spindles for a quieter working environment.
Product Attributes
- Customization
- Available
- Voltage
- 380V
- Warranty
- 1 Year
- Model NO.
- BRJ(G)-1200
- After-sales Service
- Available
- Suitable Hv Foil Coil Od
- 1000mm
- Max. Foil Coil Width
- 1200mm
- Suitable Max. Foil Coil Weight
- 1500kg
- Rectifying Precision of Foil
- ±0.4mm
- Each Foil Width
- 25-200mm
- Foil Thickness
- 0.5-1.5mm
- TIG Welding Device
- Automatic TIG Welding
- PLC
- Mitsubishi From Japan
- Servo Motor & Driver
- Yaskawa From Japan
- Inverter
- Yaskawa From Japan
- Transport Package
- Wooden Case, Loaded in One 20' Container
- Specification
- full in one 20' container
- Trademark
- Zhenhuan
- Origin
- Jiangsu China
- Production Capacity
- 10 Sets Per Quarter
Product Images of Transformer Hv Foil Winding Machine for Hv Foil Coils in Dry-Type Transformers
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Transformer Hv Foil Winding Machine for Hv Foil Coils in Dry-Type Transformers -
Transformer Hv Foil Winding Machine for Hv Foil Coils in Dry-Type Transformers -
Transformer Hv Foil Winding Machine for Hv Foil Coils in Dry-Type Transformers -
Transformer Hv Foil Winding Machine for Hv Foil Coils in Dry-Type Transformers -
Transformer Hv Foil Winding Machine for Hv Foil Coils in Dry-Type Transformers -
Transformer Hv Foil Winding Machine for Hv Foil Coils in Dry-Type Transformers
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Product Description
I Description of transformer HV foil winding machine:
This kind of foil winding machine is specially designed for winding high voltage foil type coils used in distribution transformers and power transformers.This is a high automation machine. Original position of winding unit, foil movement, total turns, sectional turns in 25 sections, rectifying precision, deceleration speed, etc., can be preset on big size 10.4" touch screen.
II Main buildup of transformer HV foil winding machine:
2.1 Foil pay-off device
2.2 Burr removing device
2.3 Dust-removing device
2.4 Interlaminar insulation pay-off device
2.5 Argon welding system (with 160A Argon welder)
2.6 Welding unit
2.7 Rectifying system
2.8 Pneumatic system
2.9 Electric control system
III Main features of transformer HV foil winding machine:
3.1 Special pneumatic + mechanical tension adjusting device for foil pay-off, convenient & even.
3.2 Special burr-removing structure (one fixed bottom cylinder + two width adjustable top cylinders), pneumatic pressure adjustable, perfect burr-removing result.
3.3 Tension of interlaminar insulation is pneumatic adjustable and displayed by valve meters; Interlaminar insulations will be covered by organic glass shield for dust-proof purpose.
3.4 Convenient argon welding system
3.5 Phototube sensor rectifying foil pay-off transversely moving on linear guide, sensitive & high precision.
3.6 Whole body of welding unit is movable on linear guide and driven by servo motor & ball screw, high rectifying precision.
3.7 Low-noise winding spindle
3.8 Large size 10.4" HMI, easy & simple operation
3.9 PLC control, high automation
IV Main technical data of transformer HV foil winding machine:
| No. | Item | Data |
| 1 | Foils Pay-off stands | 2 units |
| Expanding range | 380-420mm | |
| Expanding shaft width | 200mm | |
| Max. OD of foils | 800mm | |
| Max. weight of foils | 500kg | |
| Foil width | 25-200mm | |
| Foil thickness | 0.5-1.5mm | |
| Tension of foils | 30~1200N | |
| Pay-off speed | 150m/min | |
| Main driving motor power | 5.5kW | |
| 2 | Interlaminar insulation pay-off stands | 2 units |
| Expanding range | 73-80mm | |
| Expanding shaft length | 220mm | |
| Suitable insulation paper reel OD. | Max. 400mm | |
| Width of insulation paper | 25-220mm | |
| Thickness of insulation paper | 0.02-0.2mm | |
| Tension of insulation paper | 15-80N | |
| Driving motor | 1.5kW x 2 | |
| 3 | Winding unit | |
| Winding speed | 0-80rpm | |
| Winding torque | 1580N·m | |
| Main driving motor | 7.5kW | |
| Center height | 1200mm | |
| Distance between main spindle box and tail stock | 700-1300mm | |
| Suitable max. diameter of coil | 1000mm | |
| Suitable max. width of coil | 1200mm | |
| Suitable max. weight of coil | 1500kg | |
| Rectifying precision of foil | ±0.4mm | |
| 4 | TIG welding system | |
| Welding current | 160A | |
| Welding speed | 0-0.7m/s | |
| Driving motor | 0.18kW |
V Main configuration of transformer HV foil winding machine:
5.1 PLC: Mitsubishi from Japan
5.2 Touch screen: Famous brand from China
5.3 Servo motor & driver: Yaskawa from Japan
5.4 Inverter: Yaskawa from Japan
5.5 Contactors & buttons: Schneider
VI More photos of transformer HV foil winding machine:
About the Supplier
This supplier has been audited by SGS. Verify the report on the official SGS website with ID "QIP-ASR164995". Items marked "
" are certified.
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Company Profile
Our company is a private owned manufacturer and export agent of metal related fabricating and forming machinery, specialized in various machinery for more than 15 years. We are certified by SGS, TUV and BV on our credit and profession.
We can provide various machines related to metal processing and production. We can provide professional solution and consulting. Especially we are dealing below machines:
1- HVAC ventilation duct machines
2- Transformer making machines
3- Metal wire bending machines
4- Heat exchanger making machines
5- Automotive radiator / air conditioner making machines
6- Home-use air conditioner & refrigerator making machines
7- Motor making machines
8- Tank making machines
9- Battery making machines
10- Pipe & tube making & processing machines
11- Other auto parts making machines such as gas spring, shock absorber, wheel rim, etc.
Focusing on international trading, we have placedd our priority on both product quality and service, which are the key elements that make your brand more competitive in the global market. If you are looking for machines, components, or OEM products, Zhenhuan Machines will be your most reliable partner.
We are ready to establish a long business relationship with your esteemed company as a supplier, a partner and a friend. We warmly welcome you from worldwide.
About Our Factory & Business Background
-
Business Type
- Trading Company
- Address
- No. 243, Ninghai Road, Rugao City, Nantong, Jiangsu, China
-
Plant Area
- 150 square meters
-
Number of Employees
- 12
-
Registered Capital
- 500,000 RMB
-
Terms of Payment
- LC, T/T
-
International Commercial Terms(Incoterms)
- FOB, CIF, CFR
-
Average Lead Time
-
Peak Season Lead Time: 1-3 months
Off Season Lead Time: one month -
Nearest Port
- Shanghai Port
Our Production Capability & Technical Expertise
Our Industry Experience & Global Business Record
-
Year of Establishment
- 2004-08-25
- Export Year
- 2004-08-24
-
Main Markets
- North America, South America, Europe, Southeast Asia/ Mideast, Africa, East Asia(Japan/ South Korea)
-
Number of Foreign Trading Staff
- 8
-
Overseas Agent/Branch
- No
FAQ
- What is the warranty period for this machine?
- The machine comes with a 1-year warranty.
- What is the maximum coil weight the machine can handle?
- The suitable maximum coil weight is 1500kg.
- Which brands are used for the PLC and servo motors?
- The PLC is Mitsubishi from Japan, and the servo motor and driver are Yaskawa from Japan.
- How is the foil width adjusted?
- The foil width ranges from 25mm to 200mm.
- What is the average lead time for delivery?
- The lead time is 1-3 months during peak season and one month during the off-season.
- What payment terms are accepted?
- We accept LC and T/T payment terms.
- Is after-sales service available?
- Yes, after-sales service is available.
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