Copper Manifold Flame Brazing Machine
I Description of copper manifold flame brazing machine
Copper tube welding in air conditioner / referigerator / heat exchanger manufacturing usually adopts two welding methods: induction brazing and flame brazing. For mass production, flame brazing should be used, as it is of high automation.
Typical product copper manifold can be welded by a customized copper tube flame brazing machine:
This machine is designed in graduated turn-table structure, adopting flame brazing technology for welding copper tubes together.
Turn-table has 6 stations, each station has one fixture:
- Station 01: blank tube loading
- Station 02: inspecting
- Station 03: preheating
- Station 04: flame brazing
- Station 05: cooling
- Station 06: unloading
II Buildup of copper manifold flame brazing machine
2.1 Main body, turn-table and protection cover
2.2 One flame brazing system
2.3 One set auto welding wire feeding system
2.4 One set water cooling system
2.5 Six sets tube fixtures
2.6 PLC control system
2.7 Gas pressure adjusting controller
2.8 Smoke exhausting system
III Main features of copper manifold flame brazing machine:
- Only manual loading & unloading, other actions automatic
- Stainless steel tube fixtures, free from deformation under high temperature
- Heating & cooling stations auto detecting, only work when there is part on fixture
- Welding torches are fine adjustable in all directions for different size parts
- Nitrogen gas outfiring, quick and reliable
- Patent gas intelligent control system, gas pressure, flow and heating time can be preset
- Complete safety and alarming, auto stopping gas supply
IV Main technical data of copper manifold flame brazing machine
| No. |
Item |
Data |
| 1 |
Applicable parts |
Copper /brass tube welding |
| 2 |
Welding torch stretching cylinder stroke |
175mm |
| 3 |
Welding torch swinging range |
5-10mm |
| 4 |
Productivity |
25 seconds per cycle |
| 5 |
Electric supply |
380V, 3phase, 50/60Hz |
| 6 |
Motor power |
1kW |
| 7 |
LPG or CNG pressure required |
0.065-0.12MPa* |
| 8 |
Compressed air pressure required |
0.5-0.55MPa* |
| 9 |
Nitrogen gas pressure required |
0.4-0.6MPa* |
| 10 |
Machine dimension |
About 2000 x 2000 x 2400mm |
| 11 |
Weight |
About 1000kg |
*Note: If pressure is not within above mentioned range, pressure adjustor should be provided by end user.
V Main configurations of copper Y joint flame brazing machine
- PLC & HMI: Mitsubishi from Japan
- Main pneumatic components: SMC from Japan
- Phototube switches: Omron from Japan
- Linear guide: PHI from Taiwan
- Gas mixer: GENTEC from USA
- Main electric components and buttons: SCHNEIDER from China
VI Copper manifold flame brazing machine at site:
Flame brazing machine can be designed for any other copper / aluminum tube welding, just please show us your part details:
Audited Supplier 
I Description of copper manifold flame brazing machine
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