| Cooling Way: | Water Cooling |
|---|---|
| Control: | Automatic |
| Style: | Horizontal |
| Frequency Range: | High Frequency |
| Electric Current: | AC |
| High Frequency Power: | 100kw, 400kHz |
| Customization: |
|---|
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Audited Supplier High Frequency Car Radiator Aluminum Tube Mill
I Description of car radiator aluminum tube mill
This machine is specially designed for producing below flat aluminum tubes used in car radiators. Tube rolling moulds are designed in quick-changeable cassette type. By changing this kind of cassette, other size flat aluminum tubes can be produced as well.
This machine can 100% replace those aluminum pipe mill from Schoeler Germany, Millmaster USA or Japan.
Production flow:
- Aluminum strip reel loading by vacuum absorber loading device (optional)
- Aluminum strip decoiling by active decoiler
- Aluminum strip feeding by synchronization feeder with buffer
- Pre-forming by pre-forming mould section
- Welding by solid-state high-frequency welder
- Squeezing by ceramic rollers
- Burr removing
- Size fixing by size-fixing mould section
- Cutting to length by non-stop flying saw cutter
II Main features of car radiator aluminum tube mill
- Special roller designing and adjusting technology for various aluminum tube forming.
- Max. production speed 150m/min
- High quality solid state high-frequency welder, less electric consumption, smaller internal burr
- Online cut-to-length, no need secondary processing
- Special cutting device, supper high speed cutting catching the whole line speed
300~375 cuts/min @400mm length
160~200 cuts/min @750mm length
120~150 cuts/min @1000mm length
40~50 cuts/min @3000mm length
20~25 cuts/min @6000mm length
III Main technical data of car radiator aluminum tube mill
| Item | Data |
| Suitable material | Pure aluminum or aluminum alloy 4343/3003/7072 or 4343/3005/7072, with/without cladding |
| Applicable flat aluminum tube size | Width: 16~32mm Thickness: 1.8~2.2mm Wall thickness: 0.26~0.30mm |
| Suitable aluminum pipe length | 300~6000mm |
| Applicable aluminum strip coil size | Max. OD: 1900mm; ID: 290~310mm; Max. Weight: 900kg |
| Production speed | Max. 100m/min |
| Cutting speed | Max. 400 cuts per minute |
| Cooling method for welder | Air cooler + water chiller |
| Cooling method for rollers | Recycling liquid type coolant |
| Transmitting method | Coupling + reducer distributors |
| Tube bow | ≤0.5mm @500mm length |
| Tube twist | ≤0.3mm @300mm length |
| Cutting end inclination | ≤0.3mm |
| Cutting burr height | ≤0.08mm |
| Cut-to-length precision | ≤ ±0.3mm |
| Life of cutting blades | More than 0.2 billion cuts |
| Duration for changing rollers | One hour by 4 workers @ cassette changing method |
| Duration for changing tube width | ≤ 15min |
| High-frequency power | 400kHz, 100kVA |
| Total electric power | About 160kVA |
| Total electric consumption | About 80 kW·h |
| Air source | 0.5-0.7MPa, 0.8m3/min |
| Noise level | ≤78dB (@2m away) |
| Pollution | Welding smoke & dust collecting, no liquid pollution discharged |
| Total weight | About 16 Tons |
| Whole line dimension | About 30m x 5m x 3.5m (including run-out rack) |
We, Nantong Zhenhuan Trade Co., Ltd., are specialized in machines for more than 18 years. We can provide you good quality the high frequency car radiator aluminum tube mill machine as well as good services.
Kindly please contact us for more service or details of high frequency car radiator aluminum tube mill machine .
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