Full Automatic Copper Tube Hydroforming Machine for Tee-Joint Fittings

• Customization: Available
• After-sales Service: Engineers Available to Service Outside
• Drive Mode: Hydraulic
• Model NO.: SZJ-160
• Automation: Automatic
• Warranty: 1 Year
• Applicable Copper Tee Diameter: Max. 54mm
• Production Speed: More Than 1500 Cycles Per Day
• Synchronization Error Between Tee Ends: Less Than +/-0.1mm
• Nominal Pressure of Main Cylinder: 1600kn
• Nominal Pressure of Side Cylinder: 700kn X 2
• Kick-off Cylinder Pressure: 100kn
• Total Electric Power: 48kw
• Transport Package: Hq Container
• Specification: 160T capacity
• Trademark: Zhenhuan
• Origin: China
• Production Capacity: 10 Machines Per Quarter

Product Description

Full Automatic Copper Tube Hydroforming Machine

I Description of full automatic copper tube hydroforming machine
This machine is specially designed for producing various copper fittings by hydroforming method.
This machine adopts special three-beam-four-cloumn structure. Three beams are made by solid steel plates, avoiding weld deformation and stress deformation, thus assures working precision.
Four columns are made by 45# steel, tempered and hardened and rigid chrome coated, long life. Slides are made by nodular cast iron, good anti-wearing and guidance quality.
Two side cylinders are energized by gear synchronous shunt motor, high synchronization, less electric power consumption.

Blank tubes are fed into machine by automatic loading & feeding device and 4-axis robot.
Automatic loading & feeding device is comprised of hopper elevator and blank tube ordering table. 4-axis robot will take one or more blank tubes and load into hydroforming mould.
Grating ruler is provided for safety purpose.
II Main technical data of full automatic copper tube hydroforming machine

Item		Data
Nominal pressure of main cylinder		1600kN
Applicable copper Tee tube diameter		Max. 54mm
Productivity		More than 1500 cycles /8h**
Synchronization error between two ends		Less than ±0.1mm
Max. hydraulic pressure		25MPa
Side cylinder pushing pressure (two)		700kN x 2
Kick-off cylinder pressure		100kN
Main cylinder max. stroke		500mm
Side cylinder max. stroke		180mm
Kick-off cylinder max. stroke		100mm
Slidding speed	Idle	220mm/s
	Working	30mm/s
	Returning	170mm/s
Clearance between active beam and working table		950mm
Distance between two side cylinder surfaces		700mm
Effective size of working table		800x 750mm
Max. pressure of pressurized cylinder		80MPa
Motor power for main hydraulic pump		37kW
Motor power for pressurized pump		7.5kW
Water pump motor power power		2.2kW
Servo motors for manipulator		1.5kW
Machine weight		About 8tons

III Main configuration of full automatic copper tube hydroforming machine
-- PLC: Mitsubishi from Japan
-- HMI: Weinview from Taiwan
-- Hydraulic valves: Yuken brand from China
-- Hydraulic seals: from brand from Europe
-- AC contactors: Schneider from China
IV Full automatic copper tube hydroforming machines in our client's workshop
Our company can provide various copper fitting making machines for Tee, elbow, U, Y-joint, etc. Kindly please contact with us for any copper tube hydroforming machines.