I Description of NC coil copper tube straightening & burrless cutting machine
This machine is for straightening coil copper tubes, detecting length and burrless cutting automatically.
This machine adopts pull-apart cutting technology which is the most advanced cut-off method in the world, which eliminates or minimizes tube ID reduction that could occured and brings burr-less cutting result as well.
This machine has two cutting stations, each station can cut two same size pipes simultanenously. Tube size in two stations can be different.
II Main features of NC coil copper tube straightening & burrless cutting machine
- Servo feeding, stable and high re-positioning precision
- One time cutting four pieces, high efficient
- Adopting pull-apart technology, less tube end ID reduction ratio
- Orbited cutter with spray lubricant, burrless cutting
- PLC control, high automation-auto feed, auto cut, auto unload, auto alarm.
III Main technical data of NC coil copper tube straightening & burrless cutting machine
No. |
Item |
Data |
1 |
Suitable copper tube |
Coil, TP1/2 (M/M2) |
2 |
Suitable copper tube diameter range |
Ф6.0~Ф20mm |
3 |
Suitable copper tube wall thickness |
0.3~1.0mm |
4 |
Cutting length range |
40~6000mm |
5 |
Pay-off device |
4 |
6 |
Copper coil reel size |
OD: 1000~1250mm; ID: 130mm; Weight: max. 280kg |
7 |
Cutting station |
2 x 2 (or 1x4)* |
8 |
Cutting speed |
10 cuts per minute (@L=1000mm)* |
9 |
Feeding speed |
Max. 0.5m/s |
10 |
One-time feeding stroke |
Max. 1200mm |
11 |
Straightness tolerance |
≤2‰ |
12 |
Cut-to-length tolerance |
≤0.3mm /1000mm |
13 |
Length difference between two tubes |
≤0.5mm |
14 |
Tube end ID reduction ratio |
f < 25%* |
15 |
Roundness of cut tubes |
Non-roundness ≤3% (diameter ≤Ф12.7mm)
Non-roundness≤0.4mm(diameter>Ф12.7mm) |
16 |
Surface condition after cut |
No apparent scratch, drawing marks; no burrs |
17 |
Compressed air |
0.5-0.7MPa |
18 |
Total electric consumption |
6kW (3kW) |
* 1- 2+2 means there are two separate driving system for cutting 2 pairs tubes in different diameter and different length; 1x4 means there is only driving system for cutting 4 tubes in same diameter and length.
* 2- When cutting length is less than 100mm, there will be no pre-stretching function.
* 3- Tube end ID reduction ratio means: f= (d1-d0)/d0%
IV Factory facility assuring copper tube straightening & burrless cutting machine quality
We, Nantong Zhenhuan Trade Co., Ltd, established in 2004, is specialized in machine solutions for many years. We can provide good quality machines for air conditioner and heat exchanger production.