| Customization: | Available |
|---|---|
| After-sales Service: | Supply After-Sale Service |
| Warranty: | 1 Year |
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Audited Supplier Audited by an independent third-party inspection agency
I Breif introduction
| Total Requirement and Equipment Arrangement | Operating Platform (Party A) |
M2 | (Length: m; Width: 10m; checkered plate: 6mm) Height: 1675mm or directed by customer |
| All dynamic Pipelines (designed by customer) | M | All main pipelines are averagely 25m, including 1 pc of dry air pipe of 8 inches; 1 pc of mold cooling with water&air pipe of 8 inches; 1 pc of Mold cooling water feeding pipe of 5 inches; 1 pc of mold cooling water returning pipe of 6 inches; 1 pc of hydraulic cooling water feeding pipe of 5 inches; 1 pc of hydraulic cooling water returning pipe of 6 inches; 1 pc of cast cooling tank water feeding pipe of 5 inches; 1 pc of cast cooling tank water returning pipe of 6 inches; 1 pc of pure water feeding pipe for water mist of 2 inches. | |
| Casts Cooling Tank | pc | 7 | |
| Automatic Manipulator | set | 6 | |
| Casts Elevator | set | 6 | |
| Equipment Arrangement | 4 sets in double lines in back-to-back layout, length: 25m and width: 10m. | ||
| Center-to-center space (tray side) | M | 5 | |
| Center-to-center space (without tray side) | M | 6.6 | |
| Electric & Cooling cabinet position | Space: 6.6m between two equipments | ||
| Wheel range | inch | 12-26 | |
| Working condition | 24 hrs continuously | ||
| Power Supply Requirement | Main power | AC380V 50HZ 60KW Three-phase-five-line | |
| Holding Furnace | KW | 36 | |
| Servo hydraulic system | KW | 22 | |
| Practical electricity consumption | 20KW/H | ||
| Compressed air requirement | Air source pressure | Kg/cm2 | 4-8 |
| Air source dryness requirement for furnace pressure air | ºC | -60 | |
| Mold cooling air source dryness requirement | ºC | no | |
| Furnace pressure compressed air consumption | Nm3/24H | 450 | |
| Each mold cooling channel consumption | Nm3 | 600/24H | |
| Mold cooling water requirement/set | Water pressure requirement | Kg/cm2 | 3-6 |
| Optimal water temp. | ºC | ||
| Each channel max.flow Consumption | M3 | 3/24H | |
| Hydraulic cooling water requirement/set | Water pressure requirement | Kg/cm2 | 3-6 |
| Water temp. requirement | ºC | <30 | |
| Flow requirement | M3 | 60/24H | |
| Pure water requirement (optional) / set | Water pressure requirement | Kg/cm2 | 2 |
| Each water mist cooling channel max. Requirement | L | 80/24H | |
| Water tank cooling water/set | Water pressure requirement | Kg/cm3 | 2 |
| Water temp. requirement | ºC | ||
| Flow requirement | M3 | 40/24H | |
| Environment Requirement | Temp. | ºC | -15 ~50ºC |
| Humidity | % | ≤90% | |
| Main Dimensions | Overall Height (platen rising state) | mm | 6775 |
| Length (holding furnace out) | mm | 4720 | |
| Width (Profile Projection) | mm | 3030 | |
| Operators' Platform Height | mm | 1965 | |
| Frame weight | Kg | 15000 | |
| Holding Furnace Weight | Kg | 6000 | |
| Total Weight | Kg | 23000 | |
| Color | customized | ||
| Working Bottom Platen (Installed by screws and Replaceable) | mm | 2400*1530*120 | |
| Fixed Top Platen | mm | 1930*1530*120 | |
| Main working platen material | Q345B | ||
| Space between Top Square Columns: | mm | 1500*1100 | |
| Square Column Size | mm | 200*200*8 | |
| Round Guide Pillar Diameter | mm | 100 | |
| Round Column Material | 45# steel by thermal refining and chroming | ||
| Distance from the Working Bottom Platen to the fixed Upper Platen | mm | 1905 | |
| Journey of the Movable Mold installing Platen | mm | 595-1695 | |
| Concentricity between Top Mold Installing Platen and Bottom Platen | mm | ≤0.3 | |
| Parallelism between Top Mold Installing Platen and Ground | mm | ≤0.5 | |
| Max. Journey between bottom platen to top platen | mm | 1100 | |
| Guide Pillar Sleeve Length | mm | 830 | |
| Top mold platen location detecting displacement sensor | mm | 1250 | |
| Mold Connecting Spec. | Bottom mold directly installed into the working bottom platen with T-slot OR adopts the embedded mounting platen? | ? | |
| Bottom mold installing platen T-slot spec. | mm | 40(bottom side width)*22*40 | |
| Space between bottom mold installing platen T-slots. | mm | 500/800 | |
| Bottom mold installing platen positioning key-slot spec. | mm | Width: 40 * Depth: 20 |
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| Bottom mold installing platen center hole spec. | mm | Ф240 | |
| Top mold installing platen | mm | 1100*1000*120 | |
| Top mold installing platen T-slot spec. | mm | 40(bottom side width)*22*40 | |
| Space between top mold installing platen T-slots | mm | 300/500 | |
| Top mold clamping force (12MPa system pressure) | KN | 120 | |
| Top mold opening force (12MPa system pressure) | KN | 175 | |
| Side mold clamping force (12MPa system pressure) | KN | 87 | |
| Side mold opening force (12MPa system pressure) | KN | 70 | |
| Mold ejector cylinder max. Pushing force (12MPa system pressure) | KN | 230 | |
| Top mold cylinder spec. | mm | 2*100*56*1100 | |
| Side mold cylinder spec. | mm | 100*45*200 | |
| Mold ejector cylinder spec. | mm | 160*110*100(mold ejector distance is adjustable) | |
| Distance from side mold cylinder center to bottom platen | mm | 220 | |
| Side mold connecting rod adjustable range from upside to downside | mm | 190-260 | |
| Mold installing workable space | mm | 1500*1100*1600 | |
| Mold installing angle | degree | 90 | |
| Max. Mold weight | T | 2 | |
| Whether elevating cylinder and side mold cylinder pressure flow adjustable | Yes | ||
| Catcher | Tray rotating angle (side out) | degree | 90 |
| Tray diameter | mm | 750 | |
| Catching mode | Ejected by de-mold system, tray catches casts and buffered by spring | ||
| Tray drive mode | Cylinder / hydraulic motor | ||
| Tray drive force adjustable | Adjustable arbitrarily | ||
| Tray buffering device | Hydraulic buffer | ||
| Tray speed adjustable | Adjustable arbitrarily | ||
| Tray height adjustable | Adjustable arbitrarily between 640-840 | ||
| Hydraulic System | Oil tank capacity | L | 370 |
| Hydraulic station arrangement | One per set of equipment | ||
| Hydraulic station layout | Under the platform and at the behind or side of the equipment | ||
| Oil nature | Houghton Water glycol HF620 |
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| Max. oil temp. | ºC | 55 | |
| Hydraulic pump manufacturer | German VIOTH (servo system) | ||
| Hydraulic pump model | IPVP 5-50 | ||
| Hydraulic output pressure | Kg/cm3 | Adjustable arbitrarily between 60-130 | |
| Hydraulic pump displacement | L/Min | Adjustable arbitrarily between 0-150 | |
| Hydraulic pump motor | kW | 22 (servo motor) | |
| Actual hydraulic electricity consumption | kW | 8 | |
| Hydraulic pump motor driver | Servo driver | ||
| Magnetic valve manufacturer | YUKEN | ||
| Hydraulic station cooling mode | Compulsory cooling by cooling pump | ||
| Hydraulic oil cooling pump | L | 20 | |
| Hydraulic oil cooling pump motor | kW | 1.5 (energy-saving motor) | |
| Hydraulic filter Qty. | pc | 2 | |
| Filter model | RF-500*10Y, RF-240*10Y | ||
| Accumulator | Yes, 20L | ||
| Oil pump sucker switch protection | Yes | ||
| Oil level detecting protection | Yes | ||
| Oil temp. detecting protection | Yes | ||
| Oil-return filter stoppage detecting protection | Yes | ||
| Cylinder sealing | Imported high-temp. sealing | ||
| Hydraulic pipe connector | Paker standard; exported product | ||
| Noise index | Db | 80 | |
| Holding Furnace | Capacity | Kg | 800 |
| Max. pressure | Bar | 1.5 | |
| Min. trial pressure | Bar | 2 | |
| Max. power | kW | 36 | |
| Normal electricity consumption | kW/H | About 12 | |
| Al-liquid working temp. | ºC | 685-720 | |
| Highest temp. | ºC | 800 | |
| Furnace temp. controller | Japanese schimadan / Honeywell | ||
| Heating mode | Heater driven by SCR | ||
| Riser tube spec. | Mm | Φ178/100*830L | |
| SIC rod spec. | 50*1620/800/1.2Ω | ||
| Heating rod spec. | 220V 12KW | ||
| Heating tube installing position | Top / bottom | ||
| Heating tube protection | SIC protective tube / protective tube | ||
| Temp. detection | Furnace air temp. + al-liquid temp. | ||
| Temp. adjusting accuracy | ºC | + /-2 | |
| Al-liquid temp. Rising capacity | 2.5ºC/min | ||
| Holding furnace structure | Entire casting type by refractory material | ||
| Holding furnace elevating mode | vertically | ||
| Guide rail model | E | ||
| Holding furnace working layer refractory material type | 95ACX of The Federal Mine | ||
| Holding furnace heat preservation layer thermal insulating material type | NANO materials imported from euro. |
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| Holding furnace inwall non-aluminum-sticking coating layer | Special non-aluminum-sticking coating | ||
| Furnace door sealing | Wide-slot packing sealing structure | ||
| Al-liquid temp. detecting components | Thermocouple with SIC protective tube of 60mm | ||
| Furnace air temp. detecting components | Thermocouple with stainless steel protective tube | ||
| Holding furnace pressure pipe connecting point diameter | inch | 1 1/4 | |
| Exhausting and preheating recycling accumulator | Yes | ||
| Furnace surface temp. rising | ºC | Furnace cover temp.≤ room temp.+ 55, side temp. ≤ room temp.+ 40 | |
| Side door tightening structure | Quick disassembly and assembly type and easy to operate | ||
| Furnace lining life span (under normal operation) | Year | 6 | |
| Furnace lining Warranty | Year | 2 | |
| Electric & Air Control System | Main control mode | Manually / semi-auto / automatic | |
| Mold clamping & opening sequence | Three kinds | ||
| Main control components | SIEMENS PLC+HMI | ||
| AC control voltage | V | AC220 | |
| DC control voltage | V | DC24 | |
| Main loop voltage | V | AC380V | |
| Heating components control voltage | V | DC12 | |
| Magnetic valve voltage | V | DC24 | |
| Heating control | Three-phase and Y-type connection | ||
| Al-liquid temp. control mode | SCR phase-shifting pressure adjusting control | ||
| Al-liquid over temp. alarm | Meter relay output | ||
| Al-liquid lower temp. alarm | Meter relay output | ||
| Furnace air over temp. alarm outage control | Meter relay output | ||
| Mold temp. over temp. | PLC control | ||
| Mold temp. lower temp. | PLC control | ||
| Alarm output reserve | Circuit | 2 | |
| Liquid level pressurizing control mode | PID special algorithm | ||
| Pressure control accuracy | Liquid-rising, mold-filling stage pressure deviation value ≤3mbar; pressure-rising stage pressure deviation value ≤5mbar; pressure-holding stage pressure deviation value ≤3mbar | ||
| Liquid level pressurizing control valve terminal | SMC combination valves | ||
| Liquid-level pressure detection | Pressure transmitter | ||
| Max. Liquid-level pressurizing step qty | step | 8 | |
| Over-pressure load shedding alarm control | PLC control | ||
| Pressure compensation mode | Liquid level dropping compensation + real time leakage compensation | ||
| Casting data memory | HMI SD card, can memory 100 kinds of wheel parameters | ||
| Casting parameter recall | HMI flash | ||
| Casting parameter lock | HMI key switch | ||
| Pressure curve top&bottom limit display control | Yes | ||
| Platen position control mode | Displacement sensor detection | ||
| Platen mold clamping speed control | Servo motor and automatic speed control | ||
| Mold opening&clamping pressure control mode | Servo motor and automatic pressure control | ||
| Hydraulic pressure energy-saving control | Speed-adjustment with servo and energy-store by accumulator | ||
| Equipment self-diagnose and alarm | PLC+HMI display | ||
| Equipment state synthetic display | PLC+HMI display | ||
| Control cabinet spec. | mm | Copy RITTAL: 1200*600*2100 with 2.5mm installing plate, in sealing structure, insulation board inside and lamp | |
| Electric & pneumatic components standard | CE | ||
| Cooling air-conditioner | RITTAL | ||
| Sound-light alarm | Yes | ||
| Visual management | Four-color lamp installed at the frame: red (fault and shut-down) ; yellow(product abnormal); green (normal operation); blue (plan to shut-down) | ||
| Al-liquid requirement visual management | Installing al-liquid requirement indicator and setting automatic and manual control mode | ||
| Major Control System | Comprehensive control system (optional) |
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| Mold cooling system | Mold cooling mode | Water, air and water-mist optional | |
| Cooling qty. | Channel | 16 | |
| Air cooling qty | Channel | 16 | |
| Air cooling pipe arrangement | Top mold: 6; Bottom mold: 6; Side mold: 4 channels of mixed air and water; | ||
| Water cooling pipe qty. | Channel | 6 | |
| Water cooling pipe arrangement | Top mold: 3; Bottom mold: 3; Side mold: 0 channels of mixed air and water; | ||
| Water-mist cooling qty. | Channel | 10 (side mold: 4; top mold: 3; bottom:3.) | |
| Water-mist pump spec. | Flow: 12L/H, Pressure: 9bar | ||
| Cooling control mode | Manual / timer / temperature | ||
| Flow display mode | Glass rotameter display | ||
| Air flow meter spec. | LZM-25G 15-140 m3/h | ||
| Water flow meter spec. | LZM-15G 1-11L/min | ||
| Temp. transmitter qty | Point | 10 | |
| Temp.transmitter arrangement | Top mold: 3; bottom: 3. | ||
| Mold temp. display | Homepage and control screen display | ||
| Cooling pipe connector spec. | inch | 1/2 | |
| Pipelines label | Pipe can be distinguished by color, flow direction, sequencing and digital. | ||
| Cooling cabinet spec. | mm | 1600*600*2100 with 2.5 installing board | |
| Catcher and water cooling tank unit | Manipulator | One set serves two equipments | |
| Wheel range | inch | 12-26 | |
| 180°overturn function | Yes | ||
| Wheel cooling tank spec. | mm | L: 900 * W: 800 * H:800 | |
| Cooling tank material | 3mm stainless steel | ||
| Wheel elevating mode | mm | Vertical elevating unit | |
| Wheel entering into main roller table mode after cooling tank | Vertical elevator cooperating with horizontal roller table | ||
| Safety | Platen safety locker type | Locked tightly by spring and opened by hydraulic | |
| Furnace door opening and closing unit | Yes | ||
| Side mold cylinder protective cover | Yes | ||
| Ultimate mechanical limit | Yes | ||
| Oil pressure limit relief-valve | Yes | ||
| Various safety label | Yes | ||
| Platform safety guard fence | Yes | ||
| Ladder guard fence | Yes | ||
| Equipment Color | Frame color | customized | |
| Cabinet color | customized | ||
| Holding furnace color | Silver (high temperature resistance) | ||
| Top & bottom movable platen side color | Zebra stripe (yellow and black) | ||
| Hydraulic station color | Grey powder painting | ||
| Guard fence color | customized | ||
| Other movable parts color | Yellow | ||
| Platform color | customized | ||
| Pipeline color | Zinc painting color or customized | ||
| Oil Nature | Hydraulic oil | Houghton Water glycol | |
| Guiding pillar lubrication | 3# nathium lubricating grease | ||
| Side mold guiding pillar lubrication | Molybdenum disulfide nathium lubricating grease | ||
| Furnace door rotating shaft lubrication | Molybdenum disulfide nathium lubricating grease | ||
| Furnace moving trolley wheel lubrication | 3# nathium lubricating grease | ||
| Furnace elevating guiding pillar lubrication | 3# nathium lubricating grease | ||
| Manipulator guide rail lubrication | 10# guide rail oil | ||
| Elevator unit wheel lubrication | 3# nathium lubricating grease | ||
| Documentation | Electricity, air and hydraulic schematic diagram | One set per set | |
| Equipment relating configuration diagram and pipeline diagram | One set per set | ||
| Consumable parts drawing | Furnace door screw, sealing depression bar, top & bottom platen, guiding pillar and bronze sleeve, heating rod, riser tube and assembly seat, catcher unit, thermocouple and protective tube. | ||
| Other purchasing parts | Parts list | ||
| Operation, maintenance and pressurizing manual | Oner set per set | ||
| Standard Accessory |
Riser Tube | pc | 1 pc per set (2 pcs additionally) |
| Top SIC heating rod | pc | 3 pcs per set (6 pcs additionally) | |
| Bottom heating rod | pc | 2 pcs per set installed at equipment | |
| Protective tube for SIC Heating Rod | pc | 3 pcs per set (6 pcs additionally) | |
| Protective tube for bottom heating rod | pc | 2 pcs per set installed at equipment | |
| Thermocouple | pc | 2 pcs per set (4 pcs additionally) | |
| Protective sleeve for thermocouple (silicon carbide) | pc | 1 pc per set (4 pcs additionally) | |
| Full set sealing O-ring | set | 12 sets | |
| Furnace door packing sealing | m | 30 meters | |
| Stainless steel clip for heater | set | Two sets | |
| Heater connecting belt (nicochrome) | m | 20 meters | |
| Button indicator bulb | pc | 50 pcs | |
| T-type bolt | pc | 48 pcs | |
| Oil-return filter core | pc | 12 pcs | |
| Water / air flow meter | pc | 10 pcs (5 for water and 5 for air) |
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