Transformer Paperboard Batten Shaping Machine

Product Description

CTJ-40120 Paperboard Batten Shaping Machine

I Description
This machine is designed mainly for slitting and processing the three kinds of forming battens including the shapes of "T", dove-tail and rectangular for transformers. And also it is used to milling and chamfering four planes of a strip, and multiple slitting and chamfering functions for rectangular strips.
II Main Features
There are four cutter shafts. It can process high-quality straight strips and spacer strips. And it also can process multiple slitting rectangular strips at one time.
2.1 The cutter shaft, good stability, convenient adjustment, high speed with 6000 rpm. The machined surface is smooth, perfect and high precise.
2.2 Each cutter shaft is equipped with high power, which can process the four sides of the block strip at one time.
2.3 Compact structure, short distance between the cutter shafts, and high precision.
2.4 The worktable has been plated and hardened, so it is particularly wear-resistant and adapts to the requirements of processing insulating parts.
2.5 The front and back of the table are equipped with two lower power rollers to make the feeding more stable and smooth, to ensure the precision of the workpiece during the processing.
III Main Specification requirements
3.1 The size range of the chamfered section of the dovetail batten in a single processing 

Material size:

L:1000-4000mm
W:12-60mm
T: 5-20mm
3.2 The size Range of rectangular batten in a single processing 

1. Material size:

L:1000-4000mm
W:6-70mm
T: 4-20mm

1. The size range of multiple rectangular batten in a single processing

Material size:
L:1000-4000mm
W:Max. 120mm
T: 4-15mm

1. When the thickness of the straight batten is ≥20 mm, only four-corner R arcs can be processed
2. The size range of spacer batten in a single processing:

L:  1000-4000mm
W:  30-70mm
T:  1.5-3mm
IV Main technical data

No.	Item	Data
1	Diameter of cutter shaft	40mm
2	The Max. Width of feeding material	120mm
3	Speed of cutter shaft	6000rpm
4	Feeding speed	6-15m/min, adjustable
5	Lifting motor power	0.75kW
6	Feeding motor power	3.0kW
7	Power of upper horizontal axis (processing upper )	4kW
8	Power of lower horizontal axis (processing lower )	3kW
9	Power of left vertical knife axis (processing left step and R)	3kW
10	Power of right vertical knife axis (processing right step and R)	3kW
11	Power of vacuum cleaner	5.5kW
12	Pneumatic pressure	0.25-0.5MPa
13	Compressed air	0.1m3/ min
14	Dimension of the machine	2900x1350x1550mm
15	The weight	About 2500kg
16	Produced strips parts width tolerance	±0.05mm
17	Thickness of saw blade and combination blade	2.5mm

Note: 4.1 Three sets of cutters separately for processing the specification of battens.( To make the cutters according to the drawing of work piece provided by the Buyer.)
4.2 One set of compression roller
4.3 All the blades are hard alloy cutter head YG8.
4.4 It is adopted the transmission structure of universal joint so ensure the steady transmission and smooth feeding.
4.5 Regarding all blades will be rotated in 6000r/min, it should not be any carbonization on cutting edges and also any marks on work piece surfaces.
V Main conguration
5.1 Motor: Shandong huali (local brand)
5.2 Gearbox: self-made
5.3 Bearing: NSK
5.4 Belt: customized
5.5 Main electrical parts: Simens