Copper wire taping machine, taping insulation papers, films or fiberglass to flat copper wires.
I Description of the machine
This paper taping machine is for taping insulation papers to flat copper wire used for transformer windings.
The machine has two taping heads for taping max. 8 layers.
- copper wire:
- Flat copper wire
- Width: 4~20mm
- Thickness: 1~15mm
- Section area: 8~100mm2
- Width/thickness ratio: 0.4~12
- insulation paper:
- Width: 10~30mm
- Thickness: 0.04~0.125mm
- driving motor power: 5.5kW x 2
II Buildup of the line: comprised of one pay-off stand, main machine and one take-up stands.
About the machine's dimension, pls check the 2/8X layout,
2.1 Horizontal pay-off stands, pneumatic tensioning
- Max. load: 600kg
- Bobbin OD: max. 800mm
- Bobbin ID: according to requirement
- Bobbin width: according to requirement
- Bobbin elevating is driven by motor, 0.55kW
- Tension method: pneumatic
2.2 Straightening device
- Straightening rollers: 5 pcs horizontal, 5 pcs vertical
- Diameter of straightening rollers: 47mm
2.3 Taping heads
- Suitable paper reel: OD 330mm, ID 75mm
- Quantity of paper reels: 4 for each taping head
- Taping angle adjustment: by guiding roller, 15-70 degree
- Taping pitch: 8-32mm, continuous adjustable
- Pitch excursion: +/-0.2mm
- Paper breaking detection: optic electric inductive, automatic
- Material of rollers touching paper: 45# steel, or stainless steel, or UHMWPE
- Max. rotating speed of taping head: 600rpm
2.4 Caterpillar type towing device
- Belt width: 40mm
- Length lf caterpillar: 800mm
- Belt material: rubber
- Hardness of belt: 85 degree
- Max. towing force: 500kgf
- Max. opening clearance: 40mm
- Towing power: from main machine
2.5 Length measuring device, one
- Encoder measuring length
- Automatic stop when reaching pre-set length
2.6 Take-up stands, horizontal type
- Max. OD of bobbin: 800mm
- Wire guiding method: lighting rod ordering
- Bobbin elevating: torque motor
- Bobbin take-up power: torque motor
- Max. bearing weight: 500kg
2.7 Electric control system:
- PLC: Mitsubishi
- Inverter: Mitsubishi
- Electronics: Schneider or Omron
The line is comprised of pay-off stands, wire straightening device, taping heads, towing device and take-up stands.
Detailed configuration of the line will be based on the flat copper wire size and taping paper layers.
Please contact with us for details.