Integrated Copper Tube Straightening, Cutting, Flaring and Bending Machine for Air Conditioner

• After-sales Service: Available
• Warranty: 1 Year
• Copper Tube Diameter: Max. 16mm
• Copper Tube Wall Thickness: Max. 1.2mm
• Max. Workpiece Length: 1200mm
• Bending Radius: Max. R60; Min. R10
• Model NO.: SKWCE-16
• Straightening Error: Not More Than 0.2%
• Overall Effectiveness: 3~4 Seconds Per Bend
• Machine Weight: 900kg
• Transport Package: Sea Worthy Wooden Case
• Specification: 4000 x 1000 x 1300mm
• Trademark: Zhenhuan
• Origin: China
• HS Code: 8462219000
• Production Capacity: 10 Sets Per Month

Product Description

I Description of automatic copper tube straightening, cutting, flaring & bending machine

This machine is specially designed for decoiling, straightening, end forming, bending and cutting coil copper tubes into different shapes, used in air conditioners and heat exchangers.
This machine is integrated, combing straightening, cutting, flaring and bending together. There is robot manipulator automatically move flared parts to bending station.
The machine is PLC control, HMI operation, full automatic, high uniformity, no labor required.
This machine is of high efficiency, one bend only takes 3~ 4 seconds.

II Main technical data of automatic copper tube straightening cutting flaring and bending machine

No.	Item			Data
1	Suitable copper/aluminum tube material			Hard / soft
2	Suitable copper tube reel size			Max. weight 280kg; Max. OD: Ф1250mm; ID: Ф130mm
3	Suitable copper tube diameter			Max. Φ16mm x 1.2mm
4	Bending station	Bending radius		Max. R 60mm; Min. R 10mm
5		Max. Workpiece length		1200mm
6		Feeding axis (X)	Stroke	0 - 1200mm
7			Speed	0 - 1200mm/sec
8			Precision	±0.05mm
9		Rotating axis (Y)	Angle	0 - ±360°
10			Speed	0 - 600°/sec
11			Precision	±0.05°
12		Bending axis  (Z)	Angle	0 - 200°
13			Speed	0 - 300°/sec
14			Precision	±0.05°
15	Decoiling & straightening station	One-time feeding stroke		Max. 1000mm
16		Linear straightness error		≤2‰
17		Re-positioning error		When L≤1000mm, ≤0.3mm When L≥1000 mm, ≤0.6mm
18		Tube end ID reduction ratio		f < 20% *
19		Length difference between tubes		≤0.5mm (L=1000)
20		Surface condition after cut		No apparent scratch, drawing marks; no burrs
21		Roundness of cut tubes		When diameter ≤ ф12.7, ≤3% When diameter >ф12.7, ≤0.4mm
22	End forming station	Power		Hydraulic
23		Working-station		1
24		End forming method		Cold forging / spinning
25	Overall equipment effectiveness			3~4 seconds per bend
26	Electric power			380V / 50Hz / 4kW
27	Whole line dimension			L4000 x W1000 x H1300mm
28	Whole weight			900kg
29	Pneumatic source			0.5 - 0.7MPa
30	Hydraulic pressure			5 - 7MPa

III Main configuration of copper tube straightening, cutting, flaring and bending machine
-- PLC & HMI: Mitsubishi from Japan
-- Controller for bending: FUNS
-- Servo motor and driver: Mitsubishi from Japan
-- Circuit breaker: FUJI from Taiwan
-- Buttons & relay: IDEC from Japan
-- Pneumatic components: AIRTAC from Taiwan
-- Hydraulic components: Famous brands from Taiwan
-- Linear guide: LSK from Japan
-- Ball screw: TBI from Taiwan

IV Factory facility assuring copper tube straightening cutting flaring & bending machine quality


We, Nantong Zhenhuan Trade Co., Ltd, established in 2004, is specialized in machine solutions for many years. We can provide good quality machines for air conditioner and heat exchanger production.