Automatic Header Pipe Making Machine
I Description of automatic header pipe making machine:
This machine is specially designed for producing header pipes to be used in PF condensers or evaporators. Both D shape or round header pipes can be produced, by changing related dies.
Main power of this machine is hydraulic and pneumatic, assisted by spraying lubricate. It is four-guide structure, simple and convenient operation & maintenance. By changing different piercing dies quickly, different header pipes can be produced.
The hydraulic system adopts big-flow plug-in valves, high speed, stable running.
The machine is PLC control, HMI operation. Manually inserting aluminum pipe onto core axis, pressing down start button, machine will automatically position, insert core axis, clamp, lubricate, punch, shock, draw core axis, raise and automatic release finished header pipe. unloading.
Equipped with light curtain protection system, operation is very safe.
II Main technical data of automatic header pipe making machine:
| Item |
Data |
| Machine code |
JLG-Y900 |
| Max. working force |
60T |
| Pipe quantity can be produced one time |
One |
| Suitable material |
Aluminum or copper |
| Suitable pipe diameter and wall thickness |
Φ30mm x (1.0~1.6)mm (customized) |
| Suitable pipe effective length |
100~600mm (customized) |
| Pierced slot width and tolerance |
1.0~3 ± 0.03 mm |
| Pierced slot length and tolerance |
16~36 ± 0.03mm |
| Center distance between slots and tolerance |
5~12 ± 0.05mm |
| Production speed |
About 20 seconds per piece |
| Die changing speed |
About 30 minutes |
| Hydraulic pressure |
8~21MPa |
| Pneumatic pressure |
0.5~0.8MPa |
| Hydraulic oil |
ISO VG32 for winter; ISO VG46 for Summer |
| Lubricant oil |
ISO VG22-32 |
| Total motor power |
7.2kW |
| Machine dimension |
2800 x 2100 x 2750mm |
| Machine weight |
Total 4200kg |
III Main configuration of automatic header pipe making machine:
- Electromagnetic valve, check valve, over-flow valves: Jeou Gang from Taiwan
- Pneumatic components: SMC from Japan
- Relay: Schneider
- Limit switch: Schneider
- PLC& HMI: Siemens from Germany
- Servo motor and driver: Siemens from Germany
- Linear guide: TBI from Taiwan
Our company is specialized in car radiator / air conditioner condenser & evaporator related manufacturing machines. For parallel-flow car conedenser / evaporator manufacturing, we have header pipe punching machine, header pipe grooving machine, microchannel tube straightening and cutting machine, core builder, etc.
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