Integrated Copper Tube Straightening, End Forming and Bending Machine
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Product Highlights
- Integrated Functionality: Combines decoiling, straightening, end forming, bending, and cutting in one machine.
- High Efficiency: One bend cycle takes only 3 to 4 seconds for maximum production output.
- Automatic Operation: Features PLC control, HMI operation, and robot manipulator for zero labor requirement.
- Precision Control: Achieves straightening error not more than 0.2% and high uniformity.
- Premium Components: Equipped with Mitsubishi PLC, servo motors, and AIRTAC pneumatic components.
- Versatile Bending: Supports bending radius from Min R10mm to Max R60mm for various shapes.
- Wide Material Range: Suitable for hard and soft copper or aluminum tubes.
- One-Year Warranty: Includes 1-year warranty coverage with engineers available for overseas service.
Product Attributes
- Customization
- Available
- After-sales Service
- Engineers Available to Service Outside
- Type
- CNC Pipe and Tube Bending Machine
- Model NO.
- SKWCE-16
- Automation
- Automatic
- Applicable Material
- Copper
- Warranty
- 1 Year
- Copper Tube Diameter
- Max. 16mm
- Copper Tube Wall Thickness
- Max. 1.2mm
- Max. Workpiece Length
- 1200mm
- Bending Radius
- Max. R60; Min. R10
- Straightening Error
- Not More Than 0.2%
- Overall Effectiveness
- 3~4 Seconds Per Bend
- Machine Weight
- 900kg
- Transport Package
- Sea Worthy Wooden Case
- Specification
- 4000 x 1000 x 1300mm
- Trademark
- Zhenhuan
- Origin
- China
- HS Code
- 8462219000
- Production Capacity
- 10 Sets Per Month
- Package Size
- 400.00cm * 100.00cm * 130.00cm
- Package Gross Weight
- 900.000kg
Shipping
- Shipping Cost:
- Contact the supplier about freight and estimated delivery time.
Online Trading Protection
- Payment Guarantee
-
Platform-protected payments with refund support for eligible order issues.
- Platform Logistics
- Clearer shipment tracking with platform-supported logistics.
- Inspection Service
- Optional pre-shipment inspection for quality and quantity checks.
- After-Sales & Dispute Handling
- Platform-assisted dispute resolution, including refunds or returns when applicable.
Only orders placed and paid through Made-in-China.com Secured Trading are eligible for payment protection and the corresponding platform services.
Product Images of Integrated Copper Tube Straightening, End Forming and Bending Machine
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Integrated Copper Tube Straightening, End Forming and Bending Machine -
Integrated Copper Tube Straightening, End Forming and Bending Machine -
Integrated Copper Tube Straightening, End Forming and Bending Machine -
Integrated Copper Tube Straightening, End Forming and Bending Machine -
Integrated Copper Tube Straightening, End Forming and Bending Machine -
Integrated Copper Tube Straightening, End Forming and Bending Machine -
Integrated Copper Tube Straightening, End Forming and Bending Machine
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Product Description
I Description of automatic copper tube straightening end forming and bending machine
This machine is specially designed for decoiling, straightening, end forming, bending and cutting coil copper tubes into different shapes, used in air conditioners and heat exchangers.
This machine is integrated, combing straightening, cutting, flaring and bending together. There is robot manipulator automatically move flared parts to bending station.
The machine is PLC control, HMI operation, full automatic, high uniformity, no labor required.
This machine is of high efficiency, one bend only takes 3~ 4 seconds.
II Main technical data of automatic copper tube straightening end forming and bending machine
| No. | Item | Data | ||
| 1 | Suitable copper/aluminum tube material | Hard / soft | ||
| 2 | Suitable copper tube reel size | Max. weight 280kg; Max. OD: Ф1250mm; ID: Ф130mm | ||
| 3 | Suitable copper tube diameter | Max. Φ16mm x 1.2mm | ||
| 4 | Bending station |
Bending radius | Max. R 60mm; Min. R 10mm | |
| 5 | Max. Workpiece length | 1200mm | ||
| 6 | Feeding axis (X) | Stroke | 0 - 1200mm | |
| 7 | Speed | 0 - 1200mm/sec | ||
| 8 | Precision | ±0.05mm | ||
| 9 | Rotating axis (Y) | Angle | 0 - ±360° | |
| 10 | Speed | 0 - 600°/sec | ||
| 11 | Precision | ±0.05° | ||
| 12 | Bending axis (Z) | Angle | 0 - 200° | |
| 13 | Speed | 0 - 300°/sec | ||
| 14 | Precision | ±0.05° | ||
| 15 | Decoiling & straightening station | One-time feeding stroke | Max. 1000mm | |
| 16 | Linear straightness error | ≤2‰ | ||
| 17 | Re-positioning error | When L≤1000mm, ≤0.3mm When L≥1000 mm, ≤0.6mm |
||
| 18 | Tube end ID reduction ratio | f < 20% * | ||
| 19 | Length difference between tubes | ≤0.5mm (L=1000) | ||
| 20 | Surface condition after cut | No apparent scratch, drawing marks; no burrs | ||
| 21 | Roundness of cut tubes | When diameter ≤ ф12.7, ≤3% When diameter >ф12.7, ≤0.4mm |
||
| 22 | End forming station | Power | Hydraulic | |
| 23 | Working-station | 1 | ||
| 24 | End forming method | Cold forging / spinning | ||
| 25 | Overall equipment effectiveness | 3~4 seconds per bend | ||
| 26 | Electric power | 380V / 50Hz / 4kW | ||
| 27 | Whole line dimension | L4000 x W1000 x H1300mm | ||
| 28 | Whole weight | 900kg | ||
| 29 | Pneumatic source | 0.5 - 0.7MPa | ||
| 30 | Hydraulic pressure | 5 - 7MPa | ||
III Main configuration of copper tube straightening end forming and bending machine
-- PLC & HMI: Mitsubishi from Japan
-- Controller for bending: FUNS
-- Servo motor and driver: Mitsubishi from Japan
-- Circuit breaker: FUJI from Taiwan
-- Buttons & relay: IDEC from Japan
-- Pneumatic components: AIRTAC from Taiwan
-- Hydraulic components: Famous brands from Taiwan
-- Linear guide: LSK from Japan
-- Ball screw: TBI from Taiwan
IV Factory facility assuring copper tube straightening end forming and bending machine quality
We, Nantong Zhenhuan Trade Co., Ltd, established in 2004, is specialized in machine solutions for many years. We can provide good quality machines for air conditioner and heat exchanger production.
About the Supplier
This supplier has been audited by SGS. Verify the report on the official SGS website with ID "QIP-ASR164995". Items marked "
" are certified.
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Company Profile
Our company is a private owned manufacturer and export agent of metal related fabricating and forming machinery, specialized in various machinery for more than 15 years. We are certified by SGS, TUV and BV on our credit and profession.
We can provide various machines related to metal processing and production. We can provide professional solution and consulting. Especially we are dealing below machines:
1- HVAC ventilation duct machines
2- Transformer making machines
3- Metal wire bending machines
4- Heat exchanger making machines
5- Automotive radiator / air conditioner making machines
6- Home-use air conditioner & refrigerator making machines
7- Motor making machines
8- Tank making machines
9- Battery making machines
10- Pipe & tube making & processing machines
11- Other auto parts making machines such as gas spring, shock absorber, wheel rim, etc.
Focusing on international trading, we have placedd our priority on both product quality and service, which are the key elements that make your brand more competitive in the global market. If you are looking for machines, components, or OEM products, Zhenhuan Machines will be your most reliable partner.
We are ready to establish a long business relationship with your esteemed company as a supplier, a partner and a friend. We warmly welcome you from worldwide.
About Our Factory & Business Background
-
Business Type
- Trading Company
- Address
- No. 243, Ninghai Road, Rugao City, Nantong, Jiangsu, China
-
Plant Area
- 150 square meters
-
Number of Employees
- 12
-
Registered Capital
- 500,000 RMB
-
Terms of Payment
- LC, T/T
-
International Commercial Terms(Incoterms)
- FOB, CIF, CFR
-
Average Lead Time
-
Peak Season Lead Time: 1-3 months
Off Season Lead Time: one month -
Nearest Port
- Shanghai Port
Our Production Capability & Technical Expertise
Our Industry Experience & Global Business Record
-
Year of Establishment
- 2004-08-25
- Export Year
- 2004-08-24
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Main Markets
- North America, South America, Europe, Southeast Asia/ Mideast, Africa, East Asia(Japan/ South Korea)
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Number of Foreign Trading Staff
- 8
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Overseas Agent/Branch
- No
FAQ
- What is the maximum copper tube diameter this machine can handle?
- The machine supports a maximum copper tube diameter of 16mm with a wall thickness up to 1.2mm.
- How long does it take to complete one bending cycle?
- The overall equipment effectiveness is 3 to 4 seconds per bend.
- What is the warranty period and after-sales support?
- We provide a 1-year warranty, and engineers are available for service outside the factory.
- Can this machine process aluminum tubes?
- Yes, the machine is suitable for both hard and soft copper and aluminum tube materials.
- What is the maximum bending radius?
- The machine supports a bending radius ranging from a minimum of R10mm to a maximum of R60mm.
- Does the machine require manual labor to operate?
- No, it is fully automatic with PLC control and a robot manipulator, requiring no labor.
- What are the main components used in this machine?
- It features Mitsubishi PLC and servo motors, FUJI circuit breakers, IDEC buttons, and AIRTAC pneumatic components.
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