Aluminum Alloy Ingot Manufacturing Production Line

Product Description

Aluminum alloy ingot manufacturing machine

I Usage
This production line is used for producing aluminum alloy ingots.
One production line is 40 tons per day, 12000tons per year (300days).

II    20 TONS rectangular aluminum melting furnace

 

      Usage

This machine is used for melting nonferrous metals (aluminum).

      Feature

1. The capacity is 20 tons
2. The shell of furnace is 8mm steel plate, furnace wall is 16# channel steel.
3. The thickness of fireproofing of furnace wall is 500mm. The thermal insulation material is silicate insulation board 
4. and high strength light-weight insulating brick.
5. Heavy oil system has two pieces of 1600,000 kilocalorie combustor with automatic.
6. Including automatic control system, heavy oil suction pump, heavy oil heater, solenoid valve. 
7. Combustor is controlled by PLC, ignition with automatic, flame detection function.
8. Supply range: the drawing of civil foundation, layout chart, furnace body, furnace door, and lifting device. 
9. And foundation, oven , oven materials and draught fan are outside of offer

3. Main technical parameters

Name	Data
Furnace type	Rectangular stationary type
Capacity	More than 20 tons
Max. depth of aluminum water	About 650mm
Number of furnace door	1
Door operation	Power driven
Max. temperature	900ºC
Normal operation temperature	720-800ºC
Al water discharge type	Manual
Discharge hole diameter	About 500mm

4 Fireproofing

Name	Material type	Thickness
Furnace wall (furnace tank which touch liquid)	High-alumina brick, Grade I	230mm
	Impermeable and insulating layer	330mm
	Steel plate (A3)	8mm
	Total thickness of furnace wall	568mm
Furnace wall (out of touch liquid)	High-alumina brick, Grade III	230mm
	Impermeable and insulating layer	330mm
	Steel plate (A3)	8mm
	Total thickness of furnace wall	568mm
Furnace bottom	High-alumina brick, Grade I	230mm
	Impermeable and insulating layer	280mm
	Steel plate (A3)	10mm
	Total thickness of furnace bottom	520mm
Furnace top	Fire brick	230mm
	Insulating castable	150mm
	Aluminum silicate fiberboard	50mm
	Body frame channel steel	12# channel steel
	Total thickness of furnace top	550mm

 

 
III Chain type aluminum alloy ingot casting machine


1 Usage
This machine is used for casting aluminum alloy ingot with continuous.
2 Feature

1. High speed, AC motor, frequency conversion stepless speed regulation, automatic.
2. The ingot die is cast iron with Mn, longer life.
3. Cooling type of die is water cooling, which can promise longer life.
4. Pouring groove is made of steel structure shell and refractory castable.
5. This equipment is made of mold holding device, demoulding device, rack, transmission, water cooling device, distribution device and so on.

3 Main technical parameters

Name	Data
Machine dimension	20 x 1 x 2m (L,W, H)
Ingot take off type	Single pneumatic hammer
Power	7.5kW, frequency motor
Scraping belt pitch	152.4mm
Number of ingot die	262pcs, High-Mn heat resisting iron
Distribution parts	High-Mn heat resisting iron, 8 pcs nozzles
Output	4-6 seconds per ingot
Cooling type	Water and air cooling
Weight of each ingot	About 6kg
Air supply pressure	0.63Mpa

 
IV STacker Unit

 

1. Feature

1.  
2. Conveyer: power is 2.2kW, working speed is 10m/min, load capacity of oil cylinder is 1500kg, 
3. Material of bearing block is UCP208, material of chain roller is 45# with heating treatment.
4. Hydraulic system: power is 7.5kW, pressure is 16Mpa (Max.), flow is 40L/min (max.)
5. Air-operated system: air supply pressure is more than 0.5Mpa, pipe diameter is 6 min, 
   gas consumption is 3m3/min.
6. Electric control system: PLC Mitsubishi, Japanese. Relay is Omron.
7. 380V, 3phase, 50Hz.

Name	Data
Power	1.5kW
Lifting height	150mm
Lifting weight	100kg
Rotation angle	0 , 90 degree
Moving speed for trolley	About 14m/min
Number of ingot for moving	7pcs/each time