Full Automatic Transformer Toroidal Core Winder for Winding Toroid Silicon Steel Cores

• Customization: Available
• After-sales Service: Available
• Warranty: One Year
• Model NO.: RC-200
• Condition: New
• Certification: ISO 9001:2000
• Automation: Automatic
• Suitable for: Electrical Silicon Steel
• Suitable CRGO Strip Width: 8-80mm (Customerized)
• Suitable CRGO Strip Thickness: 0.12-0.35mm
• Suitable Max. Core Od: 200mm (Customerized)
• Suitable Min. Core ID: 10~160mm (Customerized)
• Feeding Motor Power: Servo Motor 2kw
• Winding Motor Power: Servo Motor 2kw
• Winding Turns Precision: +/-0.1 Turns
• Production Speed: About 3 Pieces Per Minute
• Toroidal Winding Machine Dimension: 1750 X 850 X 1600mm
• Toroidal Core Winding Machine Weight: About 850kg
• Type: Coiling Bending Machine
• Application: for Transformer Cores
• Transport Package: Sea Worthy Wooden Case
• Trademark: Zhenhuan
• Origin: China
• Production Capacity: 10 Sets Per Month

Product Description

I Description of full automatic transformer toroidal core winder:
This transformer toroidal core winder is specially designed for winding toroidal cores from CRGO electrical silicon steel full automatically.
This transformer toroidal core winder adtops Panasonic PLC control system, full closed-loop control all the procedure, including clamping, fixing, pressing, winding, cutting, welding, releasing, etc.
This transformer toroidal core winder adopts 5 servo motors driving:
-Servo motor for cutting device tracking (non-stop)
-Servo motor for cutting down CRGO strips with max. thickness 0.35mm (with reducer)
-Servo motor for spindle winding (with reducer)
-Servo motor for flapping & ejecting finished cores
-Servo motor for clamping & feeding strip to pin on spindle
II Main features of full automatic transformer toroidal core winder:
-- Auto feeding, auto winding, auto cutting, auto welding, auto releasing
-- PLC control, HMI operation, simple and convenient
-- Capable for both toroidal cores and rectangular cores
-- Laser welding, very small damage to CRGO strip
-- Motorized elevating worktable, adjustable for different toroidal core diameter
-- Adopting special heat exchanger for cooling control cabinet, longer life of electric/electronic components
- Carbide alloy cutting blade, more than 3 million cuts
- Auto decoiling CRGO strips

III Main technical data of full automatic transformer toroidal core winder:

Item		Data
Suitable ribbon width		8-80mm
Suitable ribbon thickness	CRGO/CRNGO	0.12~0.35mm
	Permoalloy	0.1~0.35mm
Suitable magnet core ID		Min. 10 mm / Max. 160mm
Max. magnet core OD		200mm
Main spindle speed		Max. 3000rpm
Magnet core ID/OD tolerance		+/-0.5mm
Magnet core height evenness		+/-0.1mm
Total electric power		6.8kW
Max. ribbon reel weight		200kg
Machine dimension		About 1750 x 850 x 1600mm
Machine weight		About 850kg

IV Main configuration of full automatic transformer toroidal core winder:

- PLC: Panasonic from Japan

- HMI: Weinview from Taiwan

- Servo motors: Delta from Taiwan

- Servo reducers: Sesame from Taiwan

- Linear guide, slide & ball screw: Hiwin from Taiwan

- Bearings: NSK from Japan

- Sensors & phototubes: Autonics from Korea

- Pneumatic components: SMC from Japan

- Buttons & lighters: Siemens brand

- Main electric components: Fuji, ABB, Siemens, etc.