160T Vertical die casting machine for rotor ( Electro-hydraulic servo type)
I Description
The vertical die casting machine is suitable for producing the rotor. It can also be used for other aluminum, zinc castings. It is Electro-hydraulic servo type.
II Main features
2.1 Equipped with many processes: mould closing, pressure maintaining, slow pressure injection, quick pressure injection, pressurization (time can be set), delay of pressure maintaining, pressure relief of injection cylinder, pressure relief of master cylinder, master cylinder return, pulling out the bottom mould, ejecting the product, ejecting the material, etc.
2.2 Three operation modes: inching, manual and semi-automatic.
Inching: used for machine and mold adjustment.
Manual
Semi-automatic: Simply pressing the send button once to complete the process
2.3 Slide downing distance, return height and pressure all can be adjusted within a certain range. When the pressure arrives the max, the machine will be in pressure maintaining state.
2.4 PLC from Mitsubishi
2.5 Hydraulic system uses the integrated cartridge valve, with many advantages: large flow, fast response, low noise, small leaks, reliable performance, beautiful appearance, low maintenance costs, easy maintenance and so on
2.6 Three injection functions: slow pressure injection, quick pressure injection, pressurization
2.7 All safety doors use pneumatic up and down opening door device, interlocking with electrical. Only the door closed, it can operate.(For safety, the injection can be set to manual control alone.)
III Main technical data
No |
Item |
Data |
Unit |
1 |
Die locking force |
1600 |
kN |
2 |
Max. opening |
800 |
mm |
3 |
Slide stroke |
650 |
mm |
4 |
Supercharge force |
800 |
kN |
5 |
Cutting material cylinder force |
250 |
kN |
6 |
Ejection force |
200 |
kN |
7 |
High-pressure system pressure |
25 |
Mpa |
8 |
Max. amount of Al casting |
15 |
kg |
9 |
Max. Cylinder |
¢200 |
mm |
10 |
Rotor casting range |
H132/4-225/4 |
11 |
Slide working speed |
Fast |
100-120 |
mm/s |
Slow |
10-20 |
mm/s |
Return |
80-100 |
mm/s |
12 |
Injection piston working speed |
Fast |
2000 |
mm/s |
Slow |
15-25 |
mm/s |
Return |
60-82 |
mm/s |
13 |
The dimension of working table |
From left to right |
800 |
mm |
From front to rear |
700 |
mm |
Note: The equipment is equipped with one set ¢200mm melting cup and one set H13 injection head. And it has the multi-cylinder pneumatic protective door.
The guide pillar adopts graphite copper sleeve lubrication mechanism.
IV Main configuration
No |
Name |
Brand |
1 |
Servo motor and servo drive |
Delta/Inovance |
2 |
Oil pump |
Denison/Parker |
3 |
Solenoid valve |
HuaDe Beijing/ YouYan Taiwan |
4 |
Plug-in integrated oil circuit |
TaiFeng Shandong/YiCheng Shangdong |
5 |
PLC+Touchscreen |
Mitsubishi |
6 |
Main electronic components |
Omron/Delixi |
7 |
Pressure gauge |
FuyYang Shuangpu/WuXi Huihua |
8 |
Cylinder seal |
DingZing TaiWan |
9 |
Pressure transmitter |
YSK/SICK/GEFRAN(Italy) |
10 |
High pressure pipeline |
Bridgestone |