Full Automatic Toroidal Core Winding Machine for Transformer CRGO Silicon Steel Cores

• Customization: Available
• After-sales Service: Available
• Warranty: One Year
• Model NO.: RC-200
• Condition: New
• Certification: ISO 9001:2000
• Automation: Automatic
• Suitable for: Electrical Silicon Steel
• Suitable CRGO Strip Width: 8-80mm (Customerized)
• Suitable CRGO Strip Thickness: 0.12-0.35mm
• Suitable Max. Core Od: 200mm (Customerized)
• Suitable Min. Core ID: 10~160mm (Customerized)
• Feeding Motor Power: Servo Motor 2kw
• Winding Motor Power: Servo Motor 2kw
• Winding Turns Precision: +/-0.1 Turns
• Production Speed: About 3 Pieces Per Minute
• Toroidal Winding Machine Dimension: 1750 X 850 X 1600mm
• Toroidal Core Winding Machine Weight: About 850kg
• Type: Coiling Bending Machine
• Application: for Transformer Cores
• Transport Package: Sea Worthy Wooden Case
• Trademark: Zhenhuan
• Origin: China
• Production Capacity: 10 Sets Per Month

Product Description

I Description of full automatic toroidal core winding machine:
This machine is specially designed for winding toroidal cores from CRGO electrical silicon steel full automatically.
This machine adtops Panasonic PLC control system, full closed-loop control all the procedure, including clamping, fixing, pressing, winding, cutting, welding, releasing, etc.
This machine adopts 5 servo motors driving:
-Servo motor for cutting device tracking (non-stop)
-Servo motor for cutting down CRGO strips with max. thickness 0.35mm (with reducer)
-Servo motor for spindle winding (with reducer)
-Servo motor for flapping & ejecting finished cores
-Servo motor for clamping & feeding strip to pin on spindle
II Main features of full automatic toroidal core winding machine:
-- Auto feeding, auto winding, auto cutting, auto welding, auto releasing
-- PLC control, HMI operation, simple and convenient
-- Capable for both toroidal cores and rectangular cores
-- Laser welding, very small damage to CRGO strip
-- Motorized elevating worktable, adjustable for different toroidal core diameter
-- Adopting special heat exchanger for cooling control cabinet, longer life of electric/electronic components
- Carbide alloy cutting blade, more than 3 million cuts
- Auto decoiling CRGO strips

III Main technical data of full automatic toroidal core winding machines:

Item		Data
Suitable ribbon width		8-80mm
Suitable ribbon thickness	CRGO/CRNGO	0.12~0.35mm
	Permoalloy	0.1~0.35mm
Suitable magnet core ID		Min. 10 mm / Max. 160mm
Max. magnet core OD		200mm
Main spindle speed		Max. 3000rpm
Magnet core ID/OD tolerance		+/-0.5mm
Magnet core height evenness		+/-0.1mm
Total electric power		6.8kW
Max. ribbon reel weight		200kg
Machine dimension		About 1750 x 850 x 1600mm
Machine weight		About 850kg

IV Main configuration of full automatic toroidal core winding machine:

- PLC: Panasonic from Japan

- HMI: Weinview from Taiwan

- Servo motors: Delta from Taiwan

- Servo reducers: Sesame from Taiwan

- Linear guide, slide & ball screw: Hiwin from Taiwan

- Bearings: NSK from Japan

- Sensors & phototubes: Autonics from Korea

- Pneumatic components: SMC from Japan

- Buttons & lighters: Siemens brand

- Main electric components: Fuji, ABB, Siemens, etc.