Customization: | Available |
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After-sales Service: | Available |
Warranty: | 1 Year |
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Compact Step Lap Silicon Steel Core Cut to Length Machine Line
I Description of compact step lap silicon steel cut to length machine line:
This machine is specially designed for cutting silicon steel coils into lamination strips for transformer cores, welding machine cores, and reactor cores.
This machine is specially designed with a swing shear for different angle. The angles and cutting length can be pre-set in the PLC, full automatic.
This machine is equipped with online notching device for top/bottom yokes, controlled by PLC.
Lamination strips can be cut by this machine:
II Main features of compact step lap silicon steel cut to length machine line:
- Delta AC servo system plus Delta PLC professional module achieve high precision feeding, quick response, high precision positioning, low noise; Max. feeding speed 100m/min, starting & braking time is less than 10ms.
- Full automatic finishing cutting, swinging angle, counting, cutting right angle, trapezoid, parallelogram, fish-head, etc.
- Equipped with online punching & V notching device, high productivity
- Cutting, punching and notching motors are inverter control, quick and low noise
- Screw rod center positioning, driven by step motor, automatic positioning
- Cutting blade, notching tool and punching tool are made by special ceramic alloy from Germany, long life, less burr
- Step-lap function, max. 7 steps, each step can be two laminations
III Buildup of compact step lap silicon steel core cut to length machine line:
3.1 Inverter-controlled decoiler:
-Motor power: 3kW
- Max. coil weight: 1000kg
-Max. coil width: 500mm
-Coil inner diameter: 480-520mm
-Coil outer diameter: 1200mm
3.2 High speed feeding machine
- Servo motor driving: Delta servo motor, 2kW
- Feeding precision: +/-0.02mm
- Feeding speed: max. 100m/min
- Feeding roller material: special mould steel in high hardness
3.3 Servo swinging device
- High speed servo drive swinging, 3-5s per rotate
- Rotating angle precision: +/-0.1 degree
-Rotating servo motor power: 4.5kW
3.4 Online notching device
- High speed notching device, 40 times per minute (average speed in line)
- Notching position tolerance: +/-0.05mm
- Notching motor power: 2kW
- Notching tool: high hardness ceramal steel imported from Germany, life more than 2000,000 times before grinding
- Notching position can be pre-set on the touch screen
3.5 Cutting device
- High speed cutting, 30 times per minute (average speed in line)
- Cut-to-length tolerance: +/-0.05mm
- Cutting motor power: 2kW
- Cutting blade: high hardness ceramal steel imported from Germany, life more than 2000,000 times before grinding
- Quantity and length are pre-set on the touch screen
3.6 Belt transmitting table: length 1500mm, driving motor power 1.5kW
3.7 Control system
- Delta PLC
- Delta touch screen 7"
- Quantity, length, speed, angle combination can be pre-set on the touch screen
IV Main technical data of compact step lap silicon steel core cut to length machine line:
No. | Item | Data |
1 | Type Code | JN-5003 |
2 | CRGO thickness | 0.23-0.6mm |
3 | CRGO coil width | 30-500mm |
4 | Cutting length | 1-999999mm |
5 | Cut-to-length tolerance | +/-0.1mm |
6 | Cutting angle tolerance | +/-0.03° |
7 | Hole position tolerance | +/-0.1mm |
8 | Notch position tolerance | +/-0.1mm |
9 | Burr height | Less than 0.02mm |
10 | Feeding speed | Max. 100m/min |
11 | Production speed | 30~50 pieces per minute |
12 | Punching/notching die | Carbide alloy |
13 | Cutting blade | Carbide alloy |
14 | Die & blade life | More than 1.2 million times before grinding |
15 | Max. step-lap stroke | 40mm |
16 | Step-lap quantities | 1, 2, 3, 4, 5, 6, 7,8 |
17 | Servo motors | Delta from Taiwan |